What are the differences between high-speed packaging machines and ordinary packaging machines?
The high speed packaging machines and the ordinary packaging machine have significant differences in multiple aspects high speed packaging machines. The main differences are as follows:
1. Production speed and efficiency
This is the most fundamental difference between the two high speed packaging machines. The speed of the ordinary packaging machine is relatively slow. For example, the speed of an ordinary liquid packaging machine is usually between 25-35 packages per minute, and that of an ordinary pillow-type packaging machine is between 50-80 packages per minute. The high-speed packaging machine, however, has an extremely high production capacity. Its speed is usually ≥ 120 packages per minute, and some models can even reach more than 200 packages per minute, which can be called "one machine replacing three machines". It can significantly increase production efficiency and save labor costs.
2. Control system and transmission structure
The ordinary packaging machine mostly uses mechanical control, and its internal structure is relatively simple high-speed packaging machines. The high speed packaging machines generally uses servo motors and PLC (Programmable Logic Controller) for linkage control, and is equipped with a touch screen human-machine interface, which has higher precision, stability, and intelligence. In addition, the downloading method of the high-speed machine has also been upgraded (such as using a swinging downloading method instead of a circular disk downloading method), and the number of servo motors pulling the film material is also more, thus avoiding running stalling and achieving continuous high-speed operation.
3. Flexibility and production changeover efficiency
The ordinary packaging machine is often designed for specific tasks and takes a long time to switch between different product sizes and packaging formats high speed packaging machines, requiring a lot of manual adjustments. The high-speed packaging machine (especially the flexible high-speed packaging machine) focuses on modular design, can easily accommodate various packaging forms and materials, and can quickly store and switch parameters through the touch screen, significantly reducing production changeover downtime, and is very suitable for the flexible production needs of modern manufacturing "multiple varieties, small batches".
4. Cost and materials
In terms of procurement cost, the ordinary packaging machine is relatively affordable high-speed packaging machines, with basic models ranging from a few thousand yuan to tens of thousands of yuan, suitable for enterprises with limited budgets or small production volumes. The high-speed packaging machine, due to its integration of high-end configurations, is generally more expensive (ranging from tens of thousands of yuan to tens of tens of thousands of yuan). However, in terms of material durability, the high-speed packaging machine usually uses high-quality materials such as 304 stainless steel throughout the machine, and core components use imported brands high speed packaging machines, with a longer service life and, in the long run, can significantly reduce the operating and labor costs per unit product.
